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Mitigating challenges in aberration-corrected electron-beam lithography on electron-opaque substrates.

Fernando E Camino1, Nikhil Tiwale1, Sooyeon Hwang1

  • 1Center for Functional Nanomaterials, Brookhaven National Laboratory, Upton, NY 11973, United States of America.

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Aberration-corrected electron-beam lithography (AC-EBL) achieves nanometer resolution on thick substrates. Proximity effects from membranes limit feature size, but substrate thickness has minimal impact on pattern quality for quantum device fabrication.

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2D quantum devicesaberration correctione-beam lithographytop-down device fabrication

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Area of Science:

  • Materials Science
  • Nanotechnology
  • Physics

Background:

  • Aberration-corrected electron-beam lithography (AC-EBL) demonstrates high resolution on thin membranes.
  • AC-EBL on thick substrates is crucial for top-down fabrication of quantum devices.

Purpose of the Study:

  • Investigate AC-EBL performance on thick, electron-opaque substrates.
  • Address challenges in pre-exposure beam focusing for thick substrates.
  • Evaluate the impact of substrate thickness on nanometer-scale patterning.

Main Methods:

  • Measured lithographic point spread function using a 200 keV aberration-corrected scanning transmission electron microscope.
  • Fabricated positive and negative patterns in poly (methyl methacrylate) (PMMA) on SiO2/Si substrates.
  • Printed hole arrays on SiNX/Si substrates with varying Si thickness using developed focusing methods.

Main Results:

  • Successfully implemented AC-EBL on thick substrates, overcoming pre-exposure focusing issues.
  • Achieved 26 nm pitch hole arrays in PMMA on SiNX/Si.
  • Proximity effects from 50 nm SiNX membranes limited resolution to 20 nm pitch.
  • Substrate thickness showed minimal effect on pattern quality down to the 20 nm pitch limit.

Conclusions:

  • AC-EBL is viable for nanometer-scale patterning on thick substrates for quantum devices.
  • Novel resists are needed to mitigate proximity effects for finer features.
  • Developed methods improve AC-EBL focusing on challenging substrates.