Enhanced Mechanical Properties of Cast Cu-10 wt%Fe Alloy via Single-Pass Friction Stir Processing

In this study, Cu-10 wt% Fe alloy in as-cast state was modified using friction stir processing (FSP). The microstructure evolution of Cu-10 wt% Fe alloys in different states was characterized in detail using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). The results show that due to dynamic recrystallization, the FSPed Cu-10 wt% Fe alloy obtained a uniformly equiaxed ultrafine microstructure with low density of dislocation, high proportion of high-angle grain boundaries (HAGBs), and high degree of recrystallization. Fine equiaxed grains with an average size of 0.6 μm were produced after FSP. Many fine-precipitate Fe-phases with an average size of 20 nm were uniformly distributed in the Cu matrix. The FSPed samples possessed excellent mechanical properties, such as high Vickers hardness (163.5 HV), ultimate tensile strength (538.5 MPa), and good elongation (16%). This single-pass FSP method does not require subsequent aging treatment and provides a simple and efficient way to improve the properties of Cu-Fe alloys.