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Updated: Jul 9, 2025

Non-aqueous Electrode Processing and Construction of Lithium-ion Coin Cells
Published on: February 1, 2016
Integrated Circular Economy Model System for Direct Lithium Extraction: From Minerals to Batteries Utilizing Aluminum
K Jayanthi1, Tej N Lamichhane1, Venkat Roy2
1Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States.
Amorphous aluminum hydroxide selectively extracts lithium ions with 86% efficiency. This sustainable method offers a circular economy model for lithium recovery, outperforming traditional processes.
Area of Science:
- Materials Science
- Chemical Engineering
- Environmental Science
Background:
- Aluminum hydroxide exists in four polymorphs: gibbsite, bayerite, nordstrandite, and doyleite.
- Amorphous aluminum hydroxide and crystalline polymorphs are explored for lithium extraction from sulfate solutions.
- Amorphous Al(OH)3 shows higher reactivity for Li+ ion extraction than crystalline forms.
Purpose of the Study:
- To investigate the energetics of aluminum hydroxide polymorphs using high-temperature oxide melt solution calorimetry.
- To evaluate amorphous aluminum hydroxide as a sorbent for selective lithium extraction.
- To assess the environmental and economic viability of this lithium extraction method.
Main Methods:
- High-temperature oxide melt solution calorimetry to determine enthalpic stability.
- Lithium extraction experiments using amorphous aluminum hydroxide.
- Acid-free delithiation and relithiation processes.
- Life cycle and operational cost analysis.
Main Results:
- Enthalpic stability order: gibbsite > bayerite > amorphous Al(OH)3.
- Amorphous Al(OH)3 spontaneously reacts with lithium, forming a stable layered double hydroxide phase.
- Achieved 86% lithium extraction efficiency with a maximum capacity of 37.86 mg·g-1.
- Demonstrated high selectivity and near-complete sorbent recoverability.
Conclusions:
- Amorphous aluminum hydroxide is a promising sorbent for selective lithium extraction from clay mineral leachate.
- The developed method offers a circular economy model for lithium recovery.
- This approach presents environmental advantages over conventional soda ash-based precipitation.
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