Performance Improvement of an STS304-Based Dispensing Needle via Electrochemical Etching

In this study, we explored the formation of micro-/nanosized porous structures on the surface of a needle composed of STS304 and examined the effect of conventional needles and needles capable of liquid ejection. Aqua regia, composed of HCl and HNO₃, was electrochemically etched to form appropriately sized micro-/nanoporous structures. We observed that when dispensing liquids with low surface tension, they do not immediately fall downward but instead spread over the exterior surface of the needle before falling. We found that the extent of spreading on the surface is influenced by an etched porous structure. Furthermore, to analyze the effect of surface tension differences, we dispensed liquids with varying surface tensions using etched needles. Through the analysis, it was confirmed that, despite the low surface tension, the ejected droplet volume and speed could be stably maintained on the etched needle. This indicates that the spreading phenomenon of the liquid on the needle surface just before ejection can be controlled by the micro/nanoporous structure. We anticipate that these characteristics of etched needles could be utilized in industries where precision dispensing of low-surface-tension liquids is essential.