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Maximum Acceptable Tilt Angle for Point Autofocus Microscopy.

Huixu Song1, Qingwei Li1, Zhaoyao Shi1

  • 1Beijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology (BJUT), Beijing 100124, China.

Sensors (Basel, Switzerland)
|December 23, 2023
PubMed
Summary
This summary is machine-generated.

This study introduces a ray-tracing model for point autofocus microscopy to analyze geometric acquisition. Findings reveal that maximum acceptable tilt angles vary with measurement direction and beam offset distance, crucial for precision manufacturing.

Keywords:
complex componentsmaximum acceptable tilt anglepoint autofocus microscopyreference spheresmall components

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Area of Science:

  • Optical Metrology
  • Precision Engineering

Background:

  • Accurate geometric information is vital for high-end instrument performance and product quality in manufacturing.
  • Industrial microscopes offer high accuracy but face challenges with complex shapes and large tilt angles.

Purpose of the Study:

  • To develop a ray-tracing model for point autofocus microscopy to quantify the relationship between tilt angle and beam offset.
  • To analyze the maximum acceptable tilt angles for industrial measurements.

Main Methods:

  • A ray-tracing model was developed for point autofocus microscopy.
  • A high-precision reference sphere was used to simulate surface tilt and displacement.
  • Quantified the relationship between maximum acceptable tilt angle and beam offset.

Main Results:

  • Maximum acceptable tilt angles in point autofocus microscopy differ based on measurement direction.
  • The impact of beam offset distance on maximum acceptable tilt angles varies.
  • Experimental results showed a deviation of less than 0.5° from theoretical predictions.

Conclusions:

  • The developed model accurately predicts the performance of point autofocus microscopy for geometric measurements.
  • Understanding tilt angle limitations is essential for optimizing precision measurements in manufacturing.
  • The study provides a quantitative basis for assessing measurement accuracy on complex surfaces.