A Novel Fault Diagnosis Strategy for Diaphragm Pumps Based on Signal Demodulation and PCA-ResNet

The efficient and accurate identification of diaphragm pump faults is crucial for ensuring smooth system operation and reducing energy consumption. The structure of diaphragm pumps is complex and using traditional fault diagnosis strategies to extract typical fault characteristics is difficult, facing the risk of model overfitting and high diagnostic costs. In response to the shortcomings of traditional methods, this study innovatively combines signal demodulation methods with residual networks (ResNet) to propose an efficient fault diagnosis strategy for diaphragm pumps. By using a demodulation method based on principal component analysis (PCA), the vibration signal demodulation spectrum of the fault condition is obtained, the typical fault characteristics of the diaphragm pump are accurately extracted, and the sample features are enhanced, reducing the cost of fault diagnosis. Afterward, the PCA-ResNet model is applied to the fault diagnosis of diaphragm pumps. A reasonable model structure and advanced residual block design can effectively reduce the risk of model overfitting and improve the accuracy of fault diagnosis. Compared with the visual geometry group (VGG) 16, VGG19, ResNet50, and autoencoder models, the proposed model has improved accuracy by 35.89%, 80.27%, 2.72%, and 6.12%. Simultaneously, it has higher operational efficiency and lower loss rate, solving the problem of diagnostic lag in practical engineering. Finally, a model optimization strategy is proposed through model evaluation metrics and testing. The reasonable parameter range of the model is obtained, providing a reference and guarantee for further optimization of the model.