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Interface Amorphization Controls Maximum Wear Resistance of Multinanolayer DLC/WC Coatings.

Li Ma1, Narguess Nemati1, Dae-Eun Kim2

  • 1Surface Mechanics and Tribology Group, Department of Mechanical and Production Engineering, Aarhus University, 8000 Aarhus C, Denmark.

ACS Applied Materials & Interfaces
|March 27, 2024
PubMed
Summary
This summary is machine-generated.

Optimizing multilayer coating thickness enhances wear resistance. A critical bilayer thickness maximizes scratch hardness by confining dislocation motion, but ultra-thin layers (<2 nm) reduce hardness via amorphization.

Keywords:
amorphizationdiamond-like carbonmultilayer coatingnanohardnessnoncoherent interfacesplasticityscratch hardnesstransmission electron microscopy

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Area of Science:

  • Materials Science
  • Surface Engineering
  • Tribology

Background:

  • Multilayer coatings protect surfaces from wear and damage.
  • Coating structure, specifically layering morphology, is crucial for wear resistance.

Purpose of the Study:

  • To investigate the impact of layering thickness on the wear performance of DLC/WC multinanolayer coatings.
  • To identify the optimal bilayer thickness for enhanced scratch hardness and wear resistance.

Main Methods:

  • Systematic experimental studies.
  • Large-scale molecular dynamics (MD) simulations.

Main Results:

  • A critical bilayer thickness was identified for maximum scratch hardness and wear resistance.
  • Reducing WC layer thickness below a threshold (2 nm) leads to amorphization and decreased hardness.
  • Dislocation motion confinement enhances hardness up to a critical thickness.

Conclusions:

  • The study provides a method for optimizing multinanolayer coating performance.
  • Understanding the critical thickness is key to designing superior wear-resistant coatings.