Congo red dye degradation using Fe-containing mineral as a reactive material derived from waste foundry dust

This study investigated the applicability of industrial waste. The high affinity of Fe-based products is widely used for industrial effluents because of their capability to oxidize contaminants. Waste foundry dust (WFD) is an Fe oxide that has been investigated as a potential reactive material that causes the generation of reactive oxidants. We aimed to investigate the physicochemical properties of WFD and the feasibility in the Fenton oxidation process. The WFD was used as a catalyst for removing Congo red (CR), to evaluate the generation of •OH and dissolution of Fe during the oxidation process. The linkage of •OH generation by WFD with eluted Fe(II) through the Fe dissolution was found. The Fenton oxidation reaction, CR degradation was affected by H₂O₂ concentration, initial pH, WFD dosage, initial CR concentration, and coexisting anions. The CR degradation efficiency increased with an increase in H₂O₂ concentration and WFD dosage. In addition, chloride and sulfate in solution promoted CR degradation, whereas carbonate had a negative effect on the Fenton oxidation process. The elution of Fe promotes CR degradation, over three reuse cycles, the degradation performance of the CR decreased from 100 to 81.1%. For the Fenton oxidation process, •OH generation is linked to Fe redox cycling, the surface passivation and Fe complexes interrupted the release of reactive oxidants, which resulted in the degradation of the CR decreased. This study proposed that WFD can serve as catalysts for the removal of CR.