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Stress-Strain Diagram - Ductile Materials01:24

Stress-Strain Diagram - Ductile Materials

709
The stress-strain relationship in ductile materials such as structural steel or aluminium is intricate and progresses through several stages. When a specimen is loaded, it initially exhibits a linear length increase, depicted by a steep straight line on the stress-strain diagram. It indicates the material is elastically deforming and will return to its original shape once unloaded. However, when a critical stress value is reached, plastic deformation begins. This stage sees substantial...
709
Hooke's Law01:26

Hooke's Law

383
Hooke's law, a pivotal principle in material science, establishes that the strain a material undergoes is directly proportional to the applied stress, defined by a factor called the modulus of elasticity or Young's modulus.
383
Plastic Behavior01:21

Plastic Behavior

196
A material's elastic behavior is characterized by the disappearance of stress once the load is removed, allowing the material to return to its original state. However, when stress surpasses the yield point, yielding commences, marking the onset of plastic deformation or permanent set. This change from elastic to plastic behavior is influenced by the peak stress value and the duration before the load is removed. An intriguing observation occurs when a specimen is loaded, unloaded, and...
196
Bending of Members Made of Several Materials01:08

Bending of Members Made of Several Materials

148
In analyzing a structural member composed of two different materials with identical cross-sectional areas, it is crucial to understand how their distinct elastic properties affect the member's response under load. The analysis involves assessing stress and strain distributions using the transformed section concept, which accounts for variations in material properties.
Hooke's Law determines stress in each material, stating that stress is proportional to strain but varies due to each...
148
Plastic Deformations01:14

Plastic Deformations

86
It is essential to understand how structural members behave under plastic deformation when the bending stress exceeds the material's yield strength. This state of deformation permanently alters the shape of the member, in contrast to the linear elastic behavior observed before yielding. The strain at any point in the member is expressed in terms of maximum strain. Notably, the neutral axis, which coincides with the centroid during elastic bending, shifts away from the centroid under plastic...
86
Fiber Reinforced Concrete01:22

Fiber Reinforced Concrete

75
Fiber-reinforced concrete significantly enhances the structural and nonstructural properties of traditional concrete by incorporating fibers like steel, glass, and polymers. These fibers, varying from natural ones such as sisal and cellulose to manufactured ones like polypropylene and Kevlar, are mixed into hydraulic cement with aggregates. Steel fibers, often preferred for their robustness, contribute to improved ductility, toughness, and post-cracking performance. The concrete is classified...
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Related Experiment Video

Updated: Jun 28, 2025

Cutting Procedures, Tensile Testing, and Ageing of Flexible Unidirectional Composite Laminates
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Cutting Procedures, Tensile Testing, and Ageing of Flexible Unidirectional Composite Laminates

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Process-Structure-Property Relationship Development in Large-Format Additive Manufacturing: Fiber Alignment and

Lucinda K Slattery1,2, Zackery B McClelland1, Samuel T Hess2

  • 1Engineer Research and Development Center, U.S. Army Corps of Engineers, 3909 Halls Ferry Road, Vicksburg, MS 39180, USA.

Materials (Basel, Switzerland)
|April 13, 2024
PubMed
Summary
This summary is machine-generated.

Additive manufacturing (AM) parts show mechanical anisotropy. Increasing extrusion rates in polymer extrusion reduce fiber alignment and improve ultimate tensile strength (UTS) consistency in carbon fiber-reinforced PLA.

Keywords:
X-ray microscopyadditive manufacturingfiber alignmentmaterial extrusionmicrostructuretensile strengththermoplastic

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Area of Science:

  • Materials Science
  • Manufacturing Engineering
  • Polymer Science

Background:

  • Additive manufacturing (AM) often results in mechanical anisotropy in printed parts.
  • Polymer material extrusion (MEX) parts exhibit weaknesses at layer interfaces.
  • Fiber alignment significantly impacts the mechanical properties of composite AM parts.

Purpose of the Study:

  • To investigate the relationship between extrusion rate, fiber alignment, and ultimate tensile strength (UTS) in large-format MEX parts.
  • To develop and validate methods for quantifying fiber alignment in 3D printed composites.
  • To establish process-structure-property relationships for additive manufacturing.

Main Methods:

  • Poly(lactic acid) with chopped carbon fiber was printed using a large-format pellet printer at varying extrusion rates.
  • X-ray microscopy (XRM) was used to reconstruct the internal microstructure and analyze fiber length and orientation.
  • Image analysis techniques were employed to determine fiber alignment relative to the deposition direction.
  • Tensile testing was performed to measure the ultimate tensile strength (UTS).

Main Results:

  • Both XRM 3D object analysis and discrete image analysis showed a negative correlation between extrusion rate and fiber alignment.
  • Higher extrusion rates led to decreased fiber alignment, with slopes of -34.64% and -53.43% per extrusion multiplier, respectively.
  • Increasing extrusion multiplier reduced the variation in UTS, with a minimum percent difference of 8.12 ± 14.40%.

Conclusions:

  • Extrusion rate is a critical parameter influencing fiber alignment in MEX.
  • Image analysis provides a viable method for correlating microstructure with meso-properties in AM parts.
  • The study establishes key process-structure-property relationships for large-format additive manufacturing.