Method for Large-scale Production of hIPSC Spheroids

Stem cell spheroids are rapidly becoming essential tools for a diverse array of applications ranging from tissue engineering to 3D cell models and fundamental biology. Given the increasing prominence of biotechnology, there is a pressing need to develop more accessible, efficient, and reproducible methods for producing these models. Various techniques such as hanging drop, rotating wall vessel, magnetic levitation, or microfluidics have been employed to generate spheroids. However, none of these methods facilitate the easy and efficient production of a large number of spheroids using a standard 6-well plate. Here, we present a novel method based on pellet culture (utilizing U-shaped microstructures) using a silicon mold produced through 3D printing, along with a detailed and illustrated manufacturing protocol. This technique enables the rapid production of reproducible and controlled spheroids (for 1× 10⁶ cells, spheroids = 130 ± 10 μm) from human induced pluripotent stem cells (hIPSCs) within a short time frame (24 h). Importantly, the method allows the production of large quantities (2 × 10⁴ spheroids for 1 × 10⁶ cells) in an accessible and cost-effective manner, thanks to the use of a reusable mold. The protocols outlined herein are easily implementable, and all the necessary files for the method replication are freely available. Key features • Provision of 3D mold files (STL) to produce silicone induction device of spheroids using 3D printing. • Cost-effective, reusable, and autoclavable device capable of generating up to 1.2 × 10⁴ spheroids of tunable diameters in a 6-well plate. • Spheroids induction with multiple hIPSC cell lines. • Robust and reproducible production method suitable for routine laboratory use.