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Updated: Jun 28, 2025

A Robust Method for the Large-Scale Production of Spheroids for High-Content Screening and Analysis Applications
Published on: December 28, 2021
Method for Large-scale Production of hIPSC Spheroids
Lucas Lemarié1,2,3, Edwin-Joffrey Courtial2, Jérôme Sohier3
1SEGULA Technologies, INSA Lyon, Villeurbanne, France.
We developed a novel, cost-effective method using 3D-printed molds to rapidly produce large quantities of reproducible human induced pluripotent stem cell (hiPSC) spheroids in standard lab plates.
Area of Science:
- Biotechnology
- Stem Cell Biology
- Tissue Engineering
Background:
- Stem cell spheroids are crucial for tissue engineering, 3D cell models, and fundamental biology.
- Current spheroid generation methods lack efficiency, scalability, and accessibility for large-scale production.
- A need exists for improved, reproducible spheroid production techniques compatible with standard laboratory equipment.
Purpose of the Study:
- To present a novel, accessible, and efficient method for generating large quantities of stem cell spheroids.
- To provide a detailed protocol for producing spheroids using 3D-printed molds and pellet culture.
- To demonstrate the method's effectiveness with human induced pluripotent stem cells (hiPSCs).
Main Methods:
- Utilized 3D printing to create silicone molds with U-shaped microstructures for pellet culture.
- Developed a detailed, illustrated manufacturing protocol for the spheroid induction device.
- Employed the device in standard 6-well plates for spheroid generation from hiPSCs.
Main Results:
- Achieved rapid production of reproducible and controlled hiPSC spheroids (130 ± 10 μm) within 24 hours.
- Enabled the generation of large quantities (2 × 10^4 spheroids per 1 × 10^6 cells) using a reusable, cost-effective mold.
- Demonstrated successful spheroid induction across multiple hiPSC lines with tunable diameters.
Conclusions:
- The novel pellet culture method using 3D-printed molds offers an accessible, efficient, and reproducible way to produce stem cell spheroids.
- This technique is suitable for routine laboratory use, facilitating large-scale spheroid generation for various biotechnological applications.
- Freely available protocols and mold files promote widespread adoption and advancement in stem cell research.
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