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Microfluidic Cartridge for Bead-Based Affinity Assays.

Inês F Pinto1, Veronique Chotteau2, Aman Russom3,4

  • 1KTH Royal Institute of Technology, Division of Nanobiotechnology, Department of Protein Science, Science for Life Laboratory, Solna, Sweden.

Methods in Molecular Biology (Clifton, N.J.)
|May 16, 2024
PubMed
Summary
This summary is machine-generated.

A novel microfluidic cartridge enables rapid, at-line quantification of key proteins and metabolites in biopharmaceutical manufacturing. This Process Analytical Technology (PAT) tool offers a cost-effective solution for optimizing bioprocesses and ensuring product quality.

Keywords:
BiopharmaceuticalsColorimetryImmunoassaysMicrofluidicsMonoclonal antibodiesMultiplexingProcess analytical technology

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Area of Science:

  • Biotechnology
  • Analytical Chemistry
  • Process Engineering

Background:

  • The biopharmaceutical industry faces intense competition, necessitating efficient process optimization to reduce time and costs.
  • Mammalian cell culture processes for monoclonal antibody (mAbs) production are complex and difficult to optimize.
  • Existing analytical methods lack integration for real-time monitoring within bioreactors.

Purpose of the Study:

  • To develop and demonstrate a microfluidic cartridge for at-line protein quantification in bioprocess monitoring.
  • To address the unmet need for rapid, integrated analytical tools in Process Analytical Technology (PAT).
  • To showcase the potential of microfluidics for sensitive and efficient bioprocess analysis.

Main Methods:

  • Fabrication and handling of a microfluidic cartridge for bead-based affinity assays.
  • Geometrical multiplexed immunodetection of specific protein analytes directly from bioreactor samples.
  • Quantification of Chinese hamster ovary (CHO) host cell proteins (HCP), IgG, and lactate dehydrogenase (LDH).

Main Results:

  • The microfluidic device achieved protein quantification within 2.5 hours with minimal hands-on time.
  • Demonstrated limits of detection in the low ng/mL range for HCP, IgG, and LDH.
  • Exhibited negligible matrix interference and no cross-reactivity between on-chip immunoassays.

Conclusions:

  • The developed microfluidic assay holds significant potential for Process Analytical Technology (PAT) in biopharmaceutical manufacturing.
  • This miniaturized analytical method offers reduced cost and complexity compared to current state-of-the-art instruments.
  • Enables systematic monitoring and quantification of critical analytes for improved bioprocess control and optimization.