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Updated: Jun 25, 2025

Research and Development of High-performance Explosives
Published on: February 20, 2016
Energetic Nitrate-Based Polymer-Bonded Explosives Derived from Sustainable Aza-Michael Reactions.
Gayathri Sheela1,2, Vijayalakshmi Kunduchi Periya3, Santhosh Gopalakrishnan1
1Polymers and Special Chemicals Group, Vikram Sarabhai Space Centre, Thiruvananthapuram 695022, Kerala, India.
A new, non-toxic method uses Aza-Michael reactions to process energetic binders like polyglycidyl nitrate (PGN) for high-performance explosives. This green chemistry approach creates stable, void-free networks, overcoming limitations of traditional methods.
Area of Science:
- Materials Science
- Chemical Engineering
- Energetic Materials
Background:
- Traditional cross-linking of polyglycidyl nitrate (PGN) binders in polymer-bonded explosives (PBX) uses isocyanate, leading to defects and limited storage life.
- Polyglycidyl nitrate (PGN) offers significant performance advantages, including an 18% increase in detonation velocity, but its processing challenges hinder wider application.
Purpose of the Study:
- To develop a novel, non-toxic, and green method for processing energetic binders, specifically polyglycidyl nitrate (PGN).
- To create a stable, void-free cross-linked network for high-performance explosive formulations, replacing hazardous conventional methods.
Main Methods:
- Utilized Aza-Michael reactions for the functional modification of polyglycidyl nitrate (PGN).
- Employed readily available substrates and triethylene tetramine as a curing agent.
- Formed a cross-linked β-aminocarbonyl network under mild reaction conditions.
Main Results:
- Successfully developed a void-free and stable cured network using the Aza-Michael reaction.
- Demonstrated a non-toxic alternative to the isocyanate-based cross-linking chemistry.
- The new method avoids defects and decuring issues associated with traditional polyurethane-based networks.
Conclusions:
- The Aza-Michael reaction provides an effective and green method for processing polyglycidyl nitrate (PGN) binders.
- This novel approach enables the exploitation of PGN's performance benefits in high-performance explosives.
- The developed methodology offers a safer and more stable alternative for producing polymer-bonded explosives (PBX).
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