Development of complete hydrometallurgical processes for gold recovery from ICs and CPUs using ionic liquids

Integrated circuits (ICs) and central processing units (CPUs), essential components of electrical and electronic equipment (EEE), are complex composite materials rich in recyclable high-value strategic and critical metals, with many in concentrations higher than in their natural ores. With gold the most valuable metal present, increase in demand for gold for EEE and its limited availability have led to a steep rise in the market price of gold, making gold recycling a high priority to meet demand. To overcome the limitations associated with conventional technologies for recycling e-waste, the use of greener technologies (ionic liquids (ILs) as leaching agents), offers greater potential for the recovery of gold from e-waste components. While previous studies have demonstrated the efficiency and feasibility of using ILs for gold recovery, these works predominantly concentrate on the extraction stage and often utilise simulated solutions, lacking the implementation of a complete process validated with real samples to effectively assess its overall effectiveness. In this work, a simulated Model Test System was used to determine the optimal leaching and extraction conditions before application to real samples. With copper being the most abundant metal in the e-waste fractions, to access the gold necessitated a two-stage pre-treatment (nitric acid leaching followed by aqua regia leaching) to ensure complete removal of copper and deliver a gold-enriched leach liquor. Gold extraction from the leach liquor was achieved by liquid-liquid extraction using Cyphos 101 (0.1 M in toluene with an O:A = 1:1, 20 °C, 150 rpm, and 15 min) and as a second process by sorption extraction with loaded resins (Amberlite XAD-7 with 300 mg of Cyphos 101/g of resins at 20 °C, 150 rpm and 3 h). In both processes, complete stripping and desorption of gold was achieved (0.5 M thiourea in 0.5 M HCl) and gold recovered, as nanoparticles of purity ≥95%, via a reduction step using a sodium borohydride solution (0.1 M NaBH₄ in 0.1 M NaOH). These two hydrometallurgical processes developed can achieve overall efficiencies of ≥95% for gold recovery from real e-waste components, permit the reuse of the IL and resins up to five consecutive times, and offer a promising approach for recovery from any e-waste stream rich in gold.