Application of Digital Image Correlation for Strain Mapping of Structural Elements and Materials

The strain gauge method and the digital image correlation (DIC) method are commonly employed for measuring strain in tested objects, including material specimens and structural elements. The optical method enables the assessment of 3D strain fields across the entire area of interest, achieved through cameras and advanced software. The study investigates both quasi-static strength tests and more advanced research of structures. It explores full-scale construction testing, featuring highly stressed components of new wagon designs. The paper reviews the benefits and challenges of using the DIC method to measure large-scale elements. Conducting full-scale object testing is characterized by significant complexity, often involving interactions between elements, complex loading conditions, and the influence of friction. Numerous factors affect the measurements. Therefore, to compare both methods, an initially standard shear by tensile test of CFRP composite was analyzed. The analysis of strain maps provides valuable visualization of deformation patterns occurring during construction loading. The strain gauge method was crucial for verifying the quality of the DIC measurements. The results obtained provide a detailed understanding of how the components behave, highlighting the versatility of digital image correlation technology. For strain values of 0.3% and above, a good match was obtained between optical and strain gauge measurements. Below this value, the results have less accuracy. The results obtained provide a detailed understanding of how the components behave, highlighting the versatility of digital image correlation technology. The error comparison and discussion between different measurement scenarios were conducted. The paper presents a developed methodology for measuring strain and displacement state in complex and crucial structural elements. The method can be applied to measurements of heavily loaded components used in the transportation industry; for example, in railways.