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Hybrid Vibration Sensor for Equipment Monitoring and Diagnostics.

Ivan V Bryakin1, Igor V Bochkarev2, Vadim R Khramshin3

  • 1Laboratory of Information and Measuring Systems, National Academy of Sciences of the Kyrgyz Republic, Bishkek 720010, Kyrgyzstan.

Sensors (Basel, Switzerland)
|June 19, 2024
PubMed
Summary

This study introduces a novel hybrid vibration sensor for comprehensive equipment monitoring. The sensor effectively measures linear displacements, torsional oscillations, and inclination angles, enhancing diagnostic capabilities.

Keywords:
axial and torsional oscillationsdata signalfluxgate meterinclinometermonitored object’s inclination anglevibration-based diagnosticsvortex sensor

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Area of Science:

  • Engineering
  • Materials Science
  • Physics

Background:

  • Vibration diagnostics are crucial for monitoring equipment and structures.
  • Current methods often require multiple sensors to capture axial, torsional, and inclination data.
  • A unified approach is needed for comprehensive condition monitoring.

Purpose of the Study:

  • To propose and analyze a hybrid vibration sensor capable of simultaneously measuring linear displacements, torsional oscillations, and inclination angles.
  • To demonstrate the sensor's theoretical operation and experimental validation.
  • To provide a comprehensive solution for vibration-based diagnostics.

Main Methods:

  • Development of a hybrid vibration sensor integrating three operating modes: linear displacement, torsional oscillation, and inclinometer.
  • Theoretical analysis of the sensor's functionality in each mode, including its operation as a fluxgate magnetometer in inclinometer mode.
  • Experimental validation of the sensor's performance in recording vibrational disturbances and inclination changes.

Main Results:

  • The proposed hybrid sensor successfully integrates linear displacement, torsional oscillation, and inclination angle measurement capabilities.
  • Theoretical analysis confirmed the sensor's operational principles, including its fluxgate magnetometer behavior.
  • Experimental studies validated the sensor's effectiveness in detecting various vibrational phenomena and inclination variations.

Conclusions:

  • The developed hybrid vibration sensor offers a comprehensive solution for condition monitoring of equipment and structures.
  • The sensor's ability to simultaneously measure multiple parameters simplifies diagnostic procedures.
  • This technology enhances the accuracy and efficiency of vibration-based diagnostics.