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Updated: Jun 21, 2025

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Summary of sulfur hazards in high‑sulfur bauxite and desulfurization methods
Yishan Liu1, Yan Liu1, Ting-An Zhang1
1Northeastern University, School of Metallurgy, Key Laboratory of Ecological Metallurgy of Multi-metal Intergrown Ores of Ministry of Education, Liaoning, Shenyang 110819, China.
Abstract:
With the gradual depletion of high-grade bauxite, the development of the alumina industry has been seriously constrained. High‑sulfur bauxite reserves are abundant and can be used as an effective supplement to bauxite resources. Therefore, the development of desulfurization and comprehensive utilization methods for high sulfur bauxite has been widely studied. Excessive sulfur content in bauxite and complex valence changes in the Bayer process have serious impacts on products and equipment. This paper will introduce pre-treatment desulfurization and post-treatment desulfurization methods such as roasting, flotation, electrochemical and biological methods. Roasting methods use oxidative roasting to convert sulfur to sulfur dioxide-containing flue gas; flotation methods enrich pyrite through flotation chemicals; biological methods use complex chemical reactions of microorganisms to remove sulfur; and electrolysis methods convert sulfur to sulfate through oxidants produced by electrolysis. Post-treatment methods add precipitants such as zinc oxide to treat small amounts of sulfur entering the Bayer process. The reaction mechanism and development of various desulfurization methods are summarized, and the problems of these desulfurization methods are analyzed. The aim is to combine their advantages to develop economical and environmentally friendly desulfurization methods, and propose suggestions for the future resource utilization of high‑sulfur bauxite.
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