Characterization of washing aggregate sludge waste as a novel supplementary cementitious material: Experimental study and life cycle assessment

Washing aggregate sludge (WAS), a waste collected from aggregate quarries, is examined for its application as a partial substitute of ordinary portland cement (OPC). The raw WAS initially dried, ground, and then subjected to 700 °C and 900 °C. In this study, various paste and mortar mixtures were produced to investigate the pozzolanic property and environmental impacts of raw WAS and treated WAS at a selected temperature of 700 °C. The pozzolanic activity of both raw and treated WAS at 700 °C was verified using several tests, including X-ray diffraction (XRD), Frattini test, strength-based evaluation, and thermal analysis. The calcium-silicate-hydrate (C-S-H), portlandite (Ca(OH)₂), calcium silicates (C₂S and C₃S), and calcite (CaCO₃) were identified as major reaction products indicating the participation of raw or treated WAS. While the reduced [CaO] concentration and location below the solubility curve confirmed the pozzolanic activity of both powders, the compressive strengths of blended mortars were also found greater than 75% compared to the reference mortar at all testing ages. Treated WAS demonstrated higher pozzolanic activity than raw WAS due to the reduced formation of Ca(OH)₂ revealed by thermal and kinetic analysis at different time periods. Life cycle assessment resulted in the reduced CO₂ emissions by the blended mortars containing either raw or treated WAS, which suggest their promising mechanical and environmental benefits.