Wireless antenna sensor with CuO@Cu-vertical graphene and cysteine-PDMS composite for ethanol gas detection

Ethanol gas sensors are widely used in driving safety, security, and clinical respiratory monitoring applications. However, most ethanol sensors are large and exhibit poor stability owing to their integrated controller and high-temperature operation. Moreover, the development of wireless controller-free room-temperature ethanol sensors with long-term reliability is challenging.

In this study, a wireless room-temperature ethanol gas antenna sensor was developed by combining a Cu radiation electrode with vertical graphene (VG) embedded with CuO@Cu nanoparticles and a polydimethylsiloxane (PDMS) dielectric substrate filled with cysteine (Cys). In the patch-antenna sensor, changes in the ethanol gas concentration resulted in frequency shift differences in the generation and transmission processes of the synchronized sensing signal. The VG-Cu/Cys-PDMS ethanol gas sensor had a detection range of 50-2100 ppm and a low limit of detection (LOD) of 0.112 ppm, with a response/recovery time of only 20/21 s for 1200 ppm ethanol, thus demonstrating superior long-term stability and satisfactory humidity tolerance. Therefore, the synergistic sensitization mechanism between the VG sensing/radiation layer and Cys-PDMS substrate was investigated.

This approach effectively addresses the issues of low-temperature operation, miniaturization, and long-term reliability. The proposed patch-antenna gas sensor is suitable for large-scale production owing to its use of industrial chemical vapor deposition technology and could be used to develop Internet-of-Things gas sensor nodes owing to its wireless propagation of electromagnetic waves with sensing information.