Study on the Design and Mechanical Properties of a Novel Hexagonal Cell Body Topology

The honeycomb structure is a topological structure with excellent performance that stems from the properties of the basic units of the structure. Different structural features of basic units may lead to different mechanical characteristics in the whole part. In this study, a novel hexagonal cell body topology structure (NH) was designed and manufactured by the fused deposition modeling (FDM) technique to explore the effects on mechanical properties. The tensile and impact performance of the NH structure were compared with the regular hexagonal honeycomb structure (HH), and the influence of different unit single-cell sizes on the impact performance of the NH structure was investigated. The force transmission of the basic units of the NH structure was revealed through finite element analysis. The results indicate that both the tensile and impact performances of the NH structure have been improved compared to the HH structure. The improvement is due to the better force transmission capability of the basic units of the NH structure, leading to a more uniform stress distribution. Moreover, excessively large or small single-cell sizes of the NH structure will reduce the overall structure's impact resistance. The overall structure achieves optimal impact resistance when the single-cell size is around 1.2 mm.