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Wavelength-multiplexed multi-mode EUV reflection ptychography based on automatic differentiation.

Yifeng Shao1,2, Sven Weerdenburg3, Jacob Seifert4

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Ptychographic extreme ultraviolet (EUV) imaging offers nanoscale metrology for semiconductors. A new wavelength-multiplexed algorithm enhances throughput and accuracy, even with unstable EUV sources.

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Area of Science:

  • Materials Science and Engineering
  • Optical Physics
  • Nanotechnology

Background:

  • Ptychographic extreme ultraviolet (EUV) diffractive imaging is a key technology for nanoscale metrology in the semiconductor industry.
  • Advancements in high-harmonic generation (HHG) EUV sources and computational methods have increased interest in this technique.
  • Current methods face challenges with source instabilities and computational complexity.

Purpose of the Study:

  • To introduce and test a novel wavelength-multiplexed reconstruction algorithm for ptychographic EUV imaging.
  • To enhance measurement throughput and data diversity for accurate nanoscale sample characterization.
  • To address and mitigate instabilities inherent in high-harmonic generation EUV sources.

Main Methods:

  • Development of a wavelength-multiplexed reconstruction algorithm.
  • Implementation of a modal approach to represent illumination using mutually incoherent spatial modes.
  • Utilizing a machine learning platform with automatic differentiation and GPU acceleration for complex computations.

Main Results:

  • The algorithm successfully accommodates experimental uncertainties and achieves resolution near the diffraction limit.
  • Demonstrated accurate reconstruction of wafer samples with 20-nm patterned gold structures.
  • Optimization over 200 million parameters enabled handling of complex physical interrelations.

Conclusions:

  • The novel algorithm significantly enhances measurement throughput and data diversity in EUV ptychography.
  • The modal approach effectively tackles HHG source instabilities.
  • Ptychography, enhanced by this algorithm, is established as an efficient and accurate metrology tool for semiconductor applications.