Branch spiral beam harvester for uni-directional ultra-low frequency excitations

In recent years, there has been a growing interest in piezoelectric energy harvesting systems, particularly for their potential to recharge or replace batteries in energy-efficient electronic devices and wireless sensor networks. Nonetheless, the conventional linear piezoelectric energy harvesters (PEH) face limitations in ultra-low frequency vibrations (1-10 Hz) due to their narrow operating bandwidth and higher resonance frequencies. To address this, researchers explored compact shaped geometries, with spiral PEH being one such design to lower resonance frequencies by reducing structural stiffness. While trying to achieve this lower resonance frequency, spiral designs overlooked that they were spreading the stress across the structure. This was a significant drawback because it reduced the structure's ability to stress the piezoelectric transducer. The issue remains unaddressed, limiting the power generation of spiral beam harvesters. Furthermore, spiral structures also fail to broaden the operating bandwidth, posing additional constraints on their effectiveness. This study introduces a novel solution - the "branch spiral beam harvester," combining the benefits of both spiral and branch beam designs. The integration of the branch beam concept into the spiral structure aimed to broaden the effective frequency range and establish a concentrated stress area for the placement of the piezoelectric transducer. Finite Element Analysis (FEA) was employed to assess operating bandwidth and stress distribution, while experimental studies evaluated voltage and power generation. Once the workability was confirmed, a statistical optimisation method was introduced to tailor the harvester for specific frequencies in the ultra-low frequency range. Results indicated that the branch spiral beam harvester exhibits a wider operating bandwidth with six natural frequencies in the ultra-low frequency range. It harnessed significantly higher output voltages and power compared to conventional linear PEH. This innovation presents a promising advancement in piezoelectric energy harvesting, offering improved performance without the need for proof masses or additional accessories.