Structure Formation in Engineered Wood Using Wood Waste and Biopolyurethane

This research aims to find suitable processing methods that allow the reuse of wood waste to produce wood waste-based engineered wood logs for construction that meet the strength requirements for structural timber for sawn structural softwood. Three types of wood waste were examined: wood packaging waste (W), waste from the construction and furniture industry (PLY), and door manufacturing waste (DW). The wood waste was additionally crushed and sieved, and the granulometric composition and shape of the particles were evaluated. The microstructure of the surface of the wood waste particles was also analysed. A three-component biopolyurethane adhesive was used to bind wood waste particles. An analysis of the contact zones between the particles and biopolyurethane was performed, and the adhesion efficiency of their surfaces was evaluated. Analysis was performed using tensile tests, and the formation of contact zones was analysed with a scanning electron microscope. The wood particles were chemically treated with sodium carbonate, calcium hypochlorite, and peroxide to increase the efficiency of the contact zones between the particles and the biopolyurethane adhesive. Chemical treatment made fillers up to 30% lighter and changed the tensile strength depending on the solution used. The tensile strength of engineered wood prepared from W and treated with sodium carbonate increased from 8331 to 12,702 kPa compared to untreated waste. Additionally, the compressive strength of engineered wood made of untreated and treated wood waste particles was determined to evaluate the influence of the wood particles on the strength characteristics.