Optimization of Heat-Dissipation Structure of High-Power Diode Laser in Space Environments

The high-power laser diode (HPLD) has witnessed increasing application in space, as the aerospace industry is developing rapidly. To cope with the space environment, optimizing the heat-dissipation structure and improving the heat-dissipation ability via heat conduction have become key to researching the thermal reliability of the HPLD in space environments. Based on a theoretical analysis of the HPLD, a simulation model of the HPLD was constructed for numerical simulation, and it was found that the maximum temperature and thermal resistance of lasers were efficaciously decreased by changing the packaging position of laser bars. The packaging position of the bars and the cutting angle of the microchannel heat sink (MCHS) were determined based on the light-emitting angle of the light-emitting unit and the internal structure of the MCHS. The internal structure of the MCHS was optimized through a single-factor experiment, an orthogonal experiment, and the combination of neural networks and genetic algorithms (GAs), using three key structural parameters, namely the MCHS ridge width, W1, the channel width, W2, and the channel length, L1. After optimization, the performance of the MCHS was obviously improved. Finally, an analysis was carried out on the applicability of the optimized MCHS to bars with a higher power.