Thermoformed products from high-density polyethylene and Softwood kraft pulp

Plastic recycling, waste minimization such as process outfall valorization promotes a circular economy. Herein, food trays have been produced in the moulded pulp thermoforming process. To this end, high-density polyethylene (HDPE) outfall has been dispersed in water via Poly vinyl alcohol (PVA) addition in a Northern Bleached Softwood Kraft Pulp (NBSKP) slurry. Samples physical and mechanical properties have been evaluated. With an increasing HDPE content, parts air permeability was drastically reduced to a minimum of 2.4 ± 0.8 mL min^-1. In addition, water and grease hold out properties have been increased with minimum water Cobb₁₈₀₀ value of 10.9 ± 5.4 gm^-2 and oil Cobb₁₈₀₀ value of 13.18 ± 6.5 gm^-2. Samples with high HDPE content demonstrated hydrophobic surface with water contact angle value above 90°. HDPE melting and binding to wood pulp fibers was monitored by SEM images. Regarding the mechanical properties, HDPE induced plastic deformation with a reduced Young modulus by 17 %. Moreover, the addition of HDPE increased wet strength by 81 %. However, the produced food tray composites with high HDPE content demonstrated low repulpability index.