Enhanced energy conservation and response accuracy of a pneumatic control system

The energy consumption of pneumatic systems is occupying an increasingly considerable proportion in the industrial systems. However, due to the response characteristics of actuators, the pneumatic control system generally has a low energy utilization efficiency. How to improve the response accuracy of the pneumatic system while reducing energy consumption remains a key problem to be solved. In this paper, a three-voltage acceleration waveform and its generation method are proposed, and the acceleration circuit is designed. A multi-mode acceleration switching strategy and backstepping sliding mode controller (BSMC) are applied. The test results show that compared to the traditional methods, BSMC respectively saves 26.27% of the air consumption, as well as 32.35% of the valve group power consumption. It also achieves the lowest root-mean-square error (RMSE), of 4.8421 kPa. All the experiments prove that the controller proposed can effectively improve the energy utilization efficiency while maintaining high tracking precision.