Synergistic enhancement of poly(lactide) melt strength via copolymerization and multi-arm branching strategy

The lower melt strength of poly(lactide) (PLA) limits its broader applications. Here, a strategy combining copolymerization with multi-arm branching was propose to enhance the melt strength of PLA. Initially, stereoisomeric cyclic ester monomers (CEM) synthesized via zeolite catalysis were copolymerized into PLA chains. Subsequently, rheological testing revealed that the zero-shear viscosity (η₀) of linear PLA increased by 467 % with only 1 mol% of CEM units. Our study further systematically explored the relationship between the side group structure and chirality of the comonomers and the rheological properties of the copolymers. CEMs with long-chain branched structures and opposite chirality had the best enhancement effect. In order to further enhance the melt strength, we successfully achieved alterations in polymer topology by employing trimethylolpropane as an initiator, corresponding three-arm copolymers achieve up to a 67-fold increase in η₀ (1.0 kPa∙s to 68.1 kPa∙s). Tensile tests indicated that the mechanical properties of the copolymers were comparable to those of PLA, with a tensile strength of approximately 65 MPa. Additionally, due to the high melt strength, we successfully produced closed-cell PLA-based foam materials with uniform pore sizes. In summary, this study furnishes a feasible method for designing polymer materials possessing the desired melt strength.