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Designing CAD/CAM Surgical Guides for Maxillary Reconstruction Using an In-house Approach
Published on: August 24, 2018
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In-house CAD/CAM fabricated repositioning guide in maxillary repositioning after Le Fort I osteotomy
Jin-Yong Cho1, Jaeyoung Ryu2, Seunggon Jung2
1Department of Oral & Maxillofacial Surgery, Gachon University Gil Medical Center, Incheon, Republic of Korea; Department of Dentistry, School of Medicine, Gachon University, Incheon, Republic of Korea.
Journal of Stomatology, Oral and Maxillofacial Surgery
|October 3, 2024
Summary
A customized maxillary repositioning guide offers greater accuracy in orthognathic surgery compared to computer-aided design/computer-aided manufacturing (CAD/CAM) splints, minimizing positional errors for better patient outcomes.
Area of Science:
- Oral and Maxillofacial Surgery
- Biomedical Engineering
- Dental Technology
Background:
- Orthognathic surgery requires precise repositioning of the maxilla.
- Current methods for transferring virtual surgical plans to the operating room include CAD/CAM splints and customized guides.
- Assessing the accuracy of these transfer methods is crucial for surgical success.
Purpose of the Study:
- To compare the accuracy of a customized maxillary repositioning guide versus a CAD/CAM-fabricated intermediate splint for orthognathic surgery.
- To evaluate the discrepancy between virtual surgical simulations and actual surgical outcomes for both methods.
Main Methods:
- Virtual surgical simulations were used to collect patient data.
- Postoperative cone-beam computed tomography (CBCT) was superimposed with preoperative simulation data.
- Linear and angular differences were evaluated at three maxillary dentition landmarks to quantify accuracy.
Main Results:
- The customized guide group had significantly fewer instances of >2 mm positional errors (1 coordinate) compared to the CAD/CAM splint group (9 coordinates).
- No significant difference was found in overall 3D error distance between the groups.
- The customized guide group demonstrated a narrower interquartile range in most measurements, indicating more consistent accuracy.
Conclusions:
- Customized maxillary repositioning guides are more advantageous than CAD/CAM splints for achieving accuracy within a 2 mm discrepancy range in orthognathic surgery.
- This improved accuracy can lead to more predictable surgical results.
- The findings support the use of customized guides for enhanced precision in complex maxillofacial procedures.

