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Related Experiment Video

Updated: Jun 10, 2025

Extraction of Tissue Antigens for Functional Assays
08:32

Extraction of Tissue Antigens for Functional Assays

Published on: September 10, 2012

10.8K

Inter-laboratory study for extraction testing of medical devices.

David M Saylor1, Robert M Elder1, Kaleb Duelge1

  • 1Center for Devices and Radiological Health, FDA, Silver Spring, MD 20993, United States.

Journal of Pharmaceutical and Biomedical Analysis
|October 15, 2024
PubMed
Summary

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Chemical testing for medical device biocompatibility shows significant variability. Repeatability and reproducibility assessments reveal potential differences up to 240% between laboratories, impacting risk evaluations.

Area of Science:

  • Medical device manufacturing
  • Analytical chemistry
  • Materials science

Background:

  • Biocompatibility evaluation of medical devices is crucial.
  • Chemical testing per ISO 10993-18 is a key component.
  • Precision of non-targeted chemical characterization is not well-established.

Purpose of the Study:

  • To characterize intra-laboratory (repeatability) and inter-laboratory (reproducibility) variability in chemical testing of medical device extractables.
  • To assess the precision of chemical characterization methods used in biocompatibility assessments.

Main Methods:

  • Two polymers with nine intentionally compounded chemicals were used.
  • Eight laboratories performed extraction testing in two solvents.
  • Gas chromatography and liquid chromatography methods were employed for extract characterization.
Keywords:
Analytical ChemistryChemical CharacterizationExtractables and Leachables TestingInter–laboratory Study (ILS)RepeatabilityReproducibility

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Last Updated: Jun 10, 2025

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Main Results:

  • The central 90% range for repeatability and reproducibility relative standard deviations were (0.09, 0.22) and (0.30, 0.85), respectively.
  • Results indicate potential differences up to 240% between laboratories with 95% confidence.
  • Analytical method variability is a substantial contributor to overall variability.

Conclusions:

  • High variability in chemical testing of medical device extractables was observed.
  • Large reproducibility limits have significant implications for biocompatibility risk evaluation.
  • Variability impacts exposure dose estimation and chemical equivalence assessments.