Advances in Powder-Filled Mold Processes: A Comprehensive Review and Outlook

Powder molding technology is a versatile process widely used in the pharmaceutical, ceramic, chemical, food, and powder metallurgy industries. The powder-filling mold process is a key link in powder compression molding, and the uniformity and consistency of powder filling directly affect the final quality of powder products. Powder filling of molds is a more complex flow process. This paper first reviews the methods used to test powder flow characteristics and comments on their applicability to the mold-filling process, provides an in-depth discussion of four different filling techniques, focusing on the flow behavior of the powder during the filling process, and analyzes the effects of powder characteristics and process parameters on the filling effect. By reviewing the latest advances and identifying the key challenges, a valuable reference is provided for the mold-filling process.