Cochineal (Dactylopius coccus Costa) Pigment Extraction Assisted by Ultrasound and Microwave Techniques

Carminic acid is a natural pigment typically found in several insect taxa, including specific insects such as "grana cochinilla fina" in Mexico (Dactylopius coccus Costa). Commercially, it is also referred to as carmine, which is a more concentrated solution presenting as at least 50% carminic acid. To date, this dye has been used in the pharmaceutical, food and cosmetic industries. Unfortunately, one of the main limitations has to do with establishing the appropriate extraction and purification protocol. Currently, there is growing interest in developing eco-friendly and efficient pigment extraction processes for various applications. In this study, we compare the ultrasound- and microwave-assisted extraction versus with a conventional method to obtain carminic acid from cochineal. To do this, we considered three factors that influence the extraction process as independent variables: solvent volume, temperature and irradiation time. The optimization was carried out using the response surface methodology, employing a three-factor and three-level Box-Behnken experimental design. Carminic acid contents were quantified by UV-Vis spectroscopy, and extracts were evaluated by infrared spectroscopy to verify the integrity of the carminic acid molecule. The yield obtained by ultrasound-assisted extraction was 49.2 ± 3.25, with an efficiency of 31.3 mg/min, while microwave-assisted extraction showed a yield of 40.89 ± 2.96, with an efficiency of 27.3 mg/min. Both methods exceeded the extract yield (31.9 ± 3.4%) and efficiency (10.6 mg/min) obtained with the conventional method, demostrating that ultrasound- and microwave-assisted extraction are viable alternatives for obtaining carminic acid, with the potential to be scaled up to an industrial level.