In Situ Ultrasonic Characterization of Hydrogen Damage Evolution in X80 Pipeline Steel

A nondestructive evaluation of the hydrogen damage of materials in a hydrogen environment is important for monitoring the running conditions of various pieces of equipment. In this work, a new thermostatic electrolytic hydrogenation in situ ultrasonic test system (In Situ TEH-UT) was developed. The system operates by combining cross-correlation delay estimation and frequency domain amplitude estimation and hence improves measurement accuracy with respect to ultrasonic propagation time and amplitude, allowing in situ ultrasonic evaluation of the hydrogen-charging process in X80 pipeline steel. The experimental results show that under a 30 mA/cm² hydrogen-charging current, the hydrogen saturation time of X80 pipeline steel is 800 min. Between 0 and 800 min, the attenuation coefficient and amplitude attenuation both demonstrate a strong linear relationship with the hydrogen-charging time. After 800 min, the attenuation coefficient and amplitude attenuation do not change further, while the attenuation coefficient fluctuates greatly. Through the characterization of the microstructures of the materials analyzed, it was found that hydrogen-induced cracks (HICs) constituted the main reason for the change in the ultrasonic parameters, and the mechanism behind the hydrogen-induced damage layer (HIDL) was determined. This study provides reference significance for clarifying the change mechanism of ultrasonic parameters under hydrogen damage conditions and determining the extent of hydrogen damage using an ultrasonic technique.