Influence of Machining Parameters on the Surface Roughness and Tool Wear During Slot Milling of a Polyurethane Block

The aim of the work was to investigate the influence of the machining parameters on the surface roughness and tool wear during slot milling of a polyurethane block (PUB). In the experiment, the influence of the cutting speed, the feed per tooth and the depth of cut on the roughness Ra and Rz of the milling slot surface and wear of the end mill was analyzed. A three-axis CNC milling machine Emco Concept Mill 55 was used to perform the study. After the machining, the values of parameters Ra and Rz were measured using the Hommel Tester T500 induction profilometer. Three polyurethane materials of different densities were considered: the Labelite 45, the Prolab 65 and the LAB 1000. The wear of the end mill was also examined for each of the tested materials by a workshop microscope. In conclusion, it was indicated how and to what extent the variation in the machining parameters affects the surface geometrical structure of a polyurethane plate. Moreover, the research results for the tested materials were compared with each other.