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Detailed study of laser diode array collimation based on a tolerancing analysis
Optics Express
|January 29, 2025
Summary
Misalignments in LiDAR emitter collimation lenses impact performance. Lens rotation is most critical, requiring a precise alignment procedure for improved reliability and reduced costs in micro-optical systems.
Area of Science:
- Optics and Photonics
- Optical Engineering
- LiDAR Technology
Background:
- LiDAR systems require precise optical alignment for optimal performance.
- Collimation lenses are critical components in LiDAR emitters, influencing beam quality and throughput.
- Understanding misalignment effects is crucial for manufacturing and reliability.
Purpose of the Study:
- To investigate the impact of collimation lens misalignments on LiDAR emitter performance criteria.
- To establish an alignment concept for the initial section of a LiDAR emitter.
- To identify critical misalignment factors and propose a practical alignment solution.
Main Methods:
- Raytracing simulations were employed to model the optical system.
- Performance criteria, including minimum throughput and maximum beam height, were defined and analyzed.
- Defined misalignments were systematically introduced to study their effects.
Main Results:
- The study quantified the impact of various misalignments on LiDAR performance.
- Rotation of the acylinder around the optical axis was identified as the most sensitive parameter.
- The analysis determined whether passive or active alignment is necessary for each misalignment.
Conclusions:
- A practical alignment procedure was developed based on tolerancing analysis.
- The findings provide insights into critical misalignment factors for micro-optical systems.
- This work can lead to reduced manufacturing costs and enhanced reliability of LiDAR systems.

