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Deep learning driven silicon wafer defect segmentation and classification.

Rohan Ingle1, Aniket K Shahade1, Mayur Gaikwad1

  • 1Symbiosis Institute of Technology, Pune Campus, Symbiosis International (Deemed University), Pune, Maharashtra, India.

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Summary
This summary is machine-generated.

Automated defect detection on silicon wafers using deep learning significantly improves integrated circuit quality. This study achieved precise defect segmentation and classification, streamlining the manufacturing process.

Keywords:
Deep learningDefect segmentationImage segmentationIntegrated circuitQuality managementSilicon wafersWafer Defect Segmentation and classification using Deep LearningWafer defects

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Area of Science:

  • Semiconductor manufacturing
  • Artificial Intelligence in Quality Control

Background:

  • Integrated circuits (ICs) rely on silicon wafers, which are susceptible to defects during processing.
  • Manual defect detection is labor-intensive, time-consuming, and hinders efficient quality control.

Purpose of the Study:

  • To develop an automated system for defect segmentation and classification on silicon wafers using deep learning.
  • To integrate a Large Language Model (LLM) for interactive defect analysis and guidance.

Main Methods:

  • Implemented deep learning models for automated defect segmentation and classification.
  • Utilized metrics such as Mean Absolute Error (MAE), Root Mean Squared Error (RMSE), Dice Index (DSC), Intersection over Union (IoU), Accuracy, Precision, Recall, and F1 Score.
  • Integrated a Large Language Model (LLM) for a Q&A interface to address defect-related queries.

Main Results:

  • The segmentation model achieved an MAE of 0.0036, RMSE of 0.0576, DSC of 0.7731, and IoU of 0.6590.
  • The classification model demonstrated high performance with 0.9705 Accuracy, 0.9678 Precision, 0.9705 Recall, and 0.9676 F1 Score.
  • Successful identification of high-intensity defect regions post-processing.

Conclusions:

  • Deep learning effectively automates defect segmentation and classification in IC manufacturing.
  • The integrated LLM enhances user interaction and provides valuable defect analysis.
  • This automated approach significantly improves end-product quality and manufacturing efficiency.