Creep Failure Behavior in the Weak Areas of 12Cr1MoV Main Steam Pipe Elbow Utilized in Thermal Power Plants

The main steam pipe elbow is a critical metallic component in thermal power plants. Due to prolonged exposure to high temperatures and pressures, it experiences microstructural degradation and creep damage, thereby affecting its service life. Currently, there is debate regarding the location of the weakest region within the elbow, with uncertainty over whether it lies in the inner arc or neutral plane area. This study investigates the microstructure and creep properties of both the inner arc and neutral surface regions of an elbow that has been in operation for 183,088 h, aiming to identify the actual weak region and explore the underlying creep damage mechanisms. The results indicate that under identical temperature and stress conditions, samples from the neutral plane region exhibit significantly higher creep rates and shorter creep rupture times compared to those from the inner arc region. This suggests that the creep life in the vicinity of the inner surface in the neutral plane is markedly lower than that in the inner arc region. Microstructural analysis before and after creep fracture reveals that key factors influencing the creep performance of 12Cr1MoV elbows include carbide size, precipitation amount and distribution, grain size and morphology, as well as the stability and uniformity of grain orientation. Specifically, the growth of intragranular precipitates, the accumulation and non-uniform distribution of grain boundary carbides, and the non-uniform distribution of grain sizes all contribute to the rapid formation of creep cracks and premature material failure. This study concludes that the weakest region in the elbow is located at the inner surfaces of the neutral plane. Future inspections and life assessments of thermal power plant elbows should therefore focus on this area to enhance the accuracy of life evaluations and ensure the safety of thermal power plants.