Enhanced Lightweight Structures Through Brachistochrone-Inspired Lattice Design

Lattice structures offer unique mechanical properties and versatility in engineering applications, yet existing designs often struggle to balance performance and material efficiency. This study introduces the brachistochrone curve as a novel framework for optimizing lattice geometries, enhancing mechanical behavior while minimizing material usage. Using finite element simulations and compressive testing of 3D-printed samples, we analyzed the mechanical response of brachistochrone-based (B-) and standard lattice structures (diamond, IWP, gyroid, and BCC). We investigated the scaling behavior of the volume-to-surface area ratio, incorporated fractal dimension analysis, and compared experimental and numerical results to evaluate the performance of B-lattices versus standard designs (S-). Our findings indicate that brachistochrone-inspired lattices enhance mechanical efficiency, enabling the design of lightweight, high-strength components with sustainable material use. Experimental results suggest that B-gyroid lattices exhibit lower stiffness than S-gyroid lattices under small displacements, highlighting their potential for energy absorption applications.