Advancing Power Transformer Cooling: The Role of Fluids and Nanofluids-A Comprehensive Review

The ongoing pursuit of enhanced efficiency and sustainability in power transformer cooling systems has spurred extensive research into the properties and performance of insulating fluids. This review explores the evolution of transformer cooling technologies, focusing on traditional mineral oils and the emerging roles of alternative fluids, such as natural and synthetic esters, and nanofluids. Mineral oils, though widely used, degrade over time, leading to a reduction in breakdown voltage (BDV) from 46 kV to 30 kV, exhibiting low fire resistance. Natural and synthetic esters provide improved biodegradability, fire safety but have higher viscosities-potentially limiting convective cooling. Nanofluids, have demonstrated BDV enhancements of up to 47.8%, reaching 88.7 kV in optimised formulations, alongside increases in partial discharge inception voltage (PDIV) of 20-23%. Additionally, thermal conductivity improvements of 5-20% contribute to enhanced heat dissipation. Moreover, it addresses challenges such as nanoparticle agglomeration, sedimentation, ageing, and compatibility with transformer materials. The analysis provides critical insights into the trade-offs between technical performance and economic feasibility. Concluding with an outlook on future research directions, the review identifies key parameters across various categories, establishing a roadmap for nanofluid integration with existing transformer systems.