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Related Experiment Video

Updated: Sep 6, 2025

A Soft Tooling Process Chain for Injection Molding of a 3D Component with Micro Pillars
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Optimization to Assist Design and Analysis of Temperature Control Strategies for Injection Molding-A Review.

Sofia B Rocha1, Tatiana Zhiltsova1, Victor Neto1

  • 1Centre for Mechanical Technology and Automation (TEMA), Department of Mechanical Engineering, University of Aveiro, 3810-193 Aveiro, Portugal.

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Summary

Additive manufacturing enables advanced temperature control systems (TCS) for injection molding (IM). Conformal cooling channels (CCCs) offer superior performance, but further research in modeling and optimization is needed.

Keywords:
conformal coolinginjection moldingoptimizationthermo-mechanical model

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Area of Science:

  • Materials Science
  • Manufacturing Engineering
  • Mechanical Engineering

Background:

  • Injection molding (IM) is a key process for plastic component manufacturing, heavily reliant on tool quality.
  • Effective temperature control systems (TCS) are crucial for optimizing IM part quality and production time.
  • Additive manufacturing (AM) is increasingly explored for novel TCS in IM.

Purpose of the Study:

  • To review existing literature on additive manufacturing-based TCS for injection molding.
  • To highlight thermo-mechanical models and optimization techniques used in TCS design.
  • To identify critical areas for future research in TCS for IM.

Main Methods:

  • Comprehensive literature review of relevant academic and industrial papers.
  • Analysis of thermo-mechanical models applied to TCS design.
  • Evaluation of optimization techniques employed in TCS development.

Main Results:

  • Conformal cooling channels (CCCs), a type of TCS, show significant advantages over conventional systems.
  • Current TCS design relies on thermo-mechanical models and optimization techniques, which are areas requiring further investigation.
  • The study identifies key advancements and future opportunities in AM-based TCS for IM.

Conclusions:

  • Additive manufacturing offers promising solutions for advanced TCS in injection molding.
  • Further development of thermo-mechanical models and optimization strategies is essential for realizing the full potential of CCCs.
  • This review provides a foundation for future research and innovation in injection molding temperature control.