Detecting Excitations of Pipes, Ropes, and Bars Using Piezo Sensors and Collecting Information Remotely

An investigation of a non-invasive method to detect defects and localize excitations in metallic structures is presented. It is shown how signals generated by very sensitive piezo sensor assemblies, secured to the metallic elements, can allow for space localization of excitations and defects in the analyzed structures. The origin of the piezo excitations are acoustic modes generated by light percussive excitations whose strength is of the order of tenths of a newton and that provide piezo signal amplitudes of a few hundred millivolts. Tests of the detection scheme of the excitations are performed on steel ropes, iron pipes, and bars with lengths in the range of 1-6 m with the sensor output signal shaped in the form of a clean pulse. It is shown that the signals generated by the piezo assemblies, when adequately shaped, can feed the input of an RF transmitter, which in turn transfers information to a remote receiver whose readout allows for remotely analyzing information collected on the metallic elements. Considering the voltage amplitude of the signals (of the order of 300 mV) generated by the piezo sensors as a result of very light percussive excitations, the low power required for transmitting data, and the low cost of the sensing and transmitting assembly, it is conceivable that our devices could detect excitations generated even tens of kilometers away and allow for setting up an array of sensors for controlling in real time the status of pipe networks.