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3D-printed programmable bistable mechanisms for customized wearable devices in tremor attenuation
Moslem Mohammadi1, Abbas Z Kouzani1, Mahdi Bodaghi2
1School of Engineering, Deakin University, Geelong, Victoria 3216, Australia.
Journal of the Mechanical Behavior of Biomedical Materials
|April 23, 2025
Summary
This study presents a 3D-printed compliant bistable mechanism to reduce upper limb tremors. The computational framework optimizes designs for personalized medical devices, achieving significant vibration reduction.
Area of Science:
- Biomedical Engineering
- Mechanical Engineering
- Computational Design
Background:
- Upper limb tremors, often associated with neurological conditions, significantly impact daily activities.
- Existing tremor reduction methods may be invasive or lack personalization.
- Compliant mechanisms offer unique nonlinear properties for vibration damping.
Purpose of the Study:
- To develop a computational framework for designing and fabricating customized compliant bistable mechanisms.
- To reduce upper limb tremors using 3D-printed devices.
- To integrate inverse design and simulation for streamlined customization.
Main Methods:
- Utilized a computational framework integrating inverse design and simulation.
- Employed a deep neural network (DNN) and evolutionary optimization for mechanism design.
- Developed a pseudo-rigid-body model (PRBM) to train machine learning (ML) models.
- Customized the bistable structure using LiDAR scanning of a synthetic human arm model.
- Fabricated the mechanism using 3D printing.
Main Results:
- Achieved up to 87.11% reduction in tremor power.
- The designed mechanism weighs only 27g.
- Demonstrated effective vibration attenuation for personalized medical applications.
Conclusions:
- The proposed computational framework enables efficient design of customized compliant bistable mechanisms.
- The 3D-printed devices show significant potential for wearable orthotics to mitigate Parkinsonian tremors.
- This approach offers a lightweight and effective solution for tremor reduction in various applications.

