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Updated: May 10, 2025

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Fast Pyrolysis of Biomass Residues in a Twin-screw Mixing Reactor
Published on: September 9, 2016
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Pyrolyzed Agro-Food By-Products: A Sustainable Alternative to Coal
Lukáš Jeníček1, Jan Malaťák1, Jan Velebil1
1Faculty of Engineering, Czech University of Life Sciences Prague, Kamýcká 129, 165 00 Prague, Czech Republic.
Materials (Basel, Switzerland)
|April 24, 2025
Summary
Biochar from wood, coffee, and nutshell waste offers a sustainable coal alternative for European energy systems. Pyrolysis enhances energy density, making it a cost-effective, eco-friendly solution for decarbonization and a circular economy.
Area of Science:
- Sustainable Energy
- Biomass Pyrolysis
- Circular Economy
Background:
- European energy systems heavily rely on fossil fuels, contributing to significant carbon emissions.
- There is a growing need for sustainable alternatives to coal to reduce dependence on fossil fuels and mitigate climate change.
- Agricultural and forestry residues represent underutilized biomass resources with potential for energy generation.
Purpose of the Study:
- To investigate the potential of biochar derived from various residues (spruce wood, spent coffee grounds, tea waste, nutshells) as a sustainable substitute for coal.
- To evaluate the energy properties and economic viability of pyrolyzed biomass for European energy applications.
- To assess the contribution of biomass pyrolysis to decarbonization and the advancement of a circular economy.
Main Methods:
- Biomass residues were subjected to pyrolysis at temperatures ranging from 250-550 °C.
- The calorific value, elemental composition, energy retention, and mass loss of the resulting biochar were analyzed.
- An economic analysis was performed to compare the cost-effectiveness of biochar against coal, considering emission allowance costs.
Main Results:
- Pyrolysis significantly improved the energy density of the biomass residues, with optimal temperatures varying by material.
- Spruce wood reached 31.56 MJ·kg⁻¹ at 550 °C (21.84% mass retention), while spent coffee grounds peaked at 31.26 MJ·kg⁻¹ at 350 °C (37.53% mass retention).
- Economic analysis indicated that pyrolyzed biomass is a cost-effective alternative to coal, particularly when accounting for emission costs.
Conclusions:
- Biochar derived from sustainable biomass residues is a viable and cost-effective substitute for coal in European energy systems.
- Integrating biomass pyrolysis supports regional decarbonization efforts, reduces greenhouse gas emissions, and promotes a circular economy.
- This approach decreases reliance on fossil fuels and enhances energy security.

