Surface Defect Detection for Small Samples of Particleboard Based on Improved Proximal Policy Optimization

Particleboard is an important forest product that can be reprocessed using wood processing by-products. This approach has the potential to achieve significant conservation of forest resources and contribute to the protection of forest ecology. Most current detection models require a significant number of tagged samples for training. However, with the advancement of industrial technology, the prevalence of surface defects in particleboard is decreasing, making the acquisition of sample data difficult and significantly limiting the effectiveness of model training. Deep reinforcement learning-based detection methods have been shown to exhibit strong generalization ability and sample utilization efficiency when the number of samples is limited. This paper focuses on the potential application of deep reinforcement learning in particleboard defect detection and proposes a novel detection method, PPOBoardNet, for the identification of five typical defects: dust spot, glue spot, scratch, sand leak and indentation. The proposed method is based on the proximal policy optimization (PPO) algorithm of the Actor-Critic framework, and defect detection is achieved by performing a series of scaling and translation operations on the mask. The method integrates the variable action space and the composite reward function and achieves the balanced optimization of different types of defect detection performance by adjusting the scaling and translation amplitude of the detection region. In addition, this paper proposes a state characterization strategy of multi-scale feature fusion, which integrates global features, local features and historical action sequences of the defect image and provides reliable guidance for action selection. On the particleboard defect dataset with limited images, PPOBoardNet achieves a mean average precision (mAP) of 79.0%, representing a 5.3% performance improvement over the YOLO series of optimal detection models. This result provides a novel technical approach to the challenge of defect detection with limited samples in the particleboard domain, with significant practical application value.