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Updated: May 22, 2025

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Designing CAD/CAM Surgical Guides for Maxillary Reconstruction Using an In-house Approach
Published on: August 24, 2018
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Customized Surgical Plates for Computer-Assisted Maxillary and Mandibular Reconstruction.
Jane Jingya Pu1, Yui Yin Ko2, Vicenç J Gómez3
1Division of Oral and Maxillofacial Surgery, The University of Hong Kong, 34 Hospital Road, Sai Ying Pun, Hong Kong SAR, China.
Summary
Computer-assisted surgery, virtual surgical planning, and 3D printing enhance jaw reconstruction outcomes. Patient-specific guides and plates improve functional rehabilitation after ablative surgeries.
Area of Science:
- Maxillofacial surgery
- Biomedical engineering
- Computer-aided medical interventions
Background:
- Jaw reconstruction after ablative surgeries presents significant challenges for maxillofacial surgeons.
- Osseous free flaps are the standard for functional rehabilitation, but conventional free-hand shaping of donor bone can yield suboptimal results.
- Advancements in technology offer potential solutions to improve predictability and outcomes.
Purpose of the Study:
- To outline the workflow of virtual surgical planning (VSP).
- To detail the clinical application of patient-specific devices in jaw reconstruction.
- To highlight how technology can overcome challenges in maxillofacial reconstruction.
Main Methods:
- Utilizing computer-assisted surgery and virtual surgical planning (VSP) for pre-operative assessment and planning.
- Employing 3-dimensional (3D) printing technology to create patient-specific surgical guides and plates.
- Integrating VSP with patient-specific devices for precise intraoperative execution.
Main Results:
- VSP and 3D printing enable the fabrication of precise, patient-specific surgical guides and plates.
- These patient-specific devices facilitate accurate shaping and positioning of bone segments during reconstruction.
- The approach promises more predictable and optimal functional and aesthetic outcomes compared to conventional methods.
Conclusions:
- Virtual surgical planning combined with patient-specific 3D-printed devices represents a significant advancement in jaw reconstruction.
- This integrated workflow offers enhanced precision and predictability, leading to improved functional rehabilitation.
- The technology facilitates overcoming the complexities associated with maxillofacial reconstructive surgery.

