Bioengineering fascicle-like skeletal muscle bioactuators via pluronic-assisted co-axial 3D bioprinting (PACA-3D)

Advances in 3D bioprinting have opened new possibilities for developing bioengineered muscle models that can mimic the architecture and function of native tissues. However, current bioengineering approaches do not fully recreate the complex fascicle-like hierarchical organization of the skeletal muscle tissue, impacting on the muscle maturation due to the lack of oxygen and nutrient supply in the scaffold inner regions. A key challenge is the production of precise and width-controlled independent filaments that do not fuse during the printing process when subsequently extruded, ensuring the formation of fascicle-like structures. This study addresses the limitation of filament fusion by utilizing a pluronic-assisted co-axial 3D bioprinting system (PACA-3D) creates a physical confinement of the bioink during the extrusion process, effectively obtaining thin and independent printed filaments with controlled shapes. The use of PACA-3D enabled the fabrication of skeletal muscle-based bioactuators with improved cell differentiation and significantly increased force output, obtaining 3 times stronger bioengineered muscle when compared to bioactuators fabricated using conventional 3D extrusion bioprinting techniques, where a single syringe containing the bioink is used. The versatility of our technology has been demonstrated using different biomaterials, demonstrating its potential to develop more complex biohybrid tissue-based architectures with improved functionality, as well as aiming for better scalability and printing flexibility.