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Universal Coating Strategy Breaks Stability-Performance Trade-Off in Macroscopic Graphene Films
Mingyang Tanwei1,2, Zibo Chen1,2, Yunfa Si1,2
1Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya 572000, China.
ACS Applied Materials & Interfaces
|June 10, 2025
Summary
Researchers developed a novel coating for macroscopic graphene films (MGFs) to improve surface stability. This interface engineering strategy enhances adhesion while preserving excellent electrical and thermal conductivity for advanced applications.
Area of Science:
- Materials Science
- Nanotechnology
- Surface Chemistry
Background:
- Macroscopic graphene films (MGFs) offer exceptional electrical and thermal conductivity, making them promising for energy storage, thermal management, and flexible electronics.
- High graphitization in MGFs results in surface fragility due to weak interlayer interactions, limiting their practical performance and stability.
Purpose of the Study:
- To develop an interface engineering strategy for MGFs to enhance surface stability.
- To maintain the ultrahigh electrical and thermal conductivities of MGFs after surface modification.
- To provide a scalable solution for improving MGF applications in industry.
Main Methods:
- Employed a surfactant-enhanced interface self-assembly strategy to create a 5 nm thick Triton X-100-enhanced graphene oxide coating on MGF (MGF@TGO).
- Utilized depth profiling characterizations to analyze the surface strengthening mechanisms, including hydrogen bonding and π-π stacking.
- Tested the stability of MGF@TGO under simulated operating conditions to evaluate its performance as a thermal management unit.
Main Results:
- The MGF@TGO exhibited a 206.36% increase in surface adhesion.
- Over 99% of the original electrical and thermal conductivities were preserved after coating.
- The modified MGF@TGO demonstrated excellent stability without surface detachment under simulated operating conditions.
- The interface engineering strategy proved universally applicable to various aromatic-polar amphiphilic surfactants.
Conclusions:
- The developed interface engineering strategy successfully balances enhanced surface stability with minimal performance loss in MGFs.
- The MGF@TGO serves as a robust thermal management material with improved durability.
- This approach offers a scalable and versatile solution for advancing MGF applications in diverse industrial fields.

