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Voltage-Assisted Sonication for the Generation of Liquid Metal Particles
Nur-Adania Nor-Azman1, Mohammad B Ghasemian1,2, Shih-Hao Chiu1,2
1School of Chemical and Biomolecular Engineering, University of Sydney, Darlington, NSW 2008, Australia.
ACS Applied Materials & Interfaces
|June 11, 2025
Summary
Applying negative voltage to liquid gallium (Ga) metal significantly enhances particle generation during sonication. This voltage-assisted method, combined with secondary metals, controls particle size and surface properties for applications like photocatalysis.
Area of Science:
- Materials Science
- Physical Chemistry
- Nanotechnology
Background:
- Mechanical agitation is crucial for liquid metal fragmentation.
- Voltage is known to influence surface tension and sonication-induced fragmentation in liquid metals, particularly gallium (Ga).
- The effect of applied voltage on liquid metal particle formation remains largely unexplored.
Purpose of the Study:
- To investigate the impact of applied voltage on liquid metal particle formation.
- To explore how surface tension modifications influence particle generation and characteristics.
- To demonstrate the potential of voltage-assisted synthesis for controlled liquid metal particle design.
Main Methods:
- Utilizing ultra-high-speed imaging (up to 100,000 fps) to observe particle formation.
- Applying negative, zero, and positive voltages to liquid Ga during sonication.
- Incorporating secondary metals (indium, zinc, tin) and analyzing surface composition.
Main Results:
- Negative voltage significantly enhanced particle generation, nearly doubling solution turbidity.
- Reduced surface tension with negative voltage and secondary metals increased particle generation and decreased particle size.
- Surface characterization revealed distinct secondary metal migration and oxidation, e.g., Zn migration in Ga-Zn particles forming oxides.
- Synthesized particles showed differences in annealed states for photocatalysis.
Conclusions:
- Voltage-assisted sonication is an effective method for controlling liquid metal particle synthesis.
- Surface tension modulation via voltage and secondary metals allows for tailored particle properties.
- The findings offer insights for designing liquid metal particles for diverse applications, including photocatalysis.

