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Ultra-thin flexible solid-gated graphene field-effect transistors fabricated using laser lift-off
Wenchao Luo1, Hu Guo1, Xinshuo Zhu1
1Sino-German College of Intelligent Manufacturing, Shenzhen Technology University, Shenzhen 518118, China. jiayuan@sztu.edu.cn.
Nanoscale
|June 12, 2025
Summary
Researchers developed a wafer-scale fabrication method for ultra-thin graphene field-effect transistors (GFETs) on flexible films. These robust GFETs offer high sensitivity for advanced flexible electronics.
Area of Science:
- Materials Science and Engineering
- Nanotechnology
- Solid-State Electronics
Background:
- Ultra-thin graphene field-effect transistors (GFETs) are crucial for high-performance flexible electronics.
- Applications include biointerfaces, wearable devices, and soft robotics, requiring robust and sensitive components.
Purpose of the Study:
- To develop a wafer-scale fabrication method for ultra-thin GFETs on flexible substrates.
- To evaluate the mechanical robustness, electrical performance, and strain sensing capabilities of the fabricated GFETs.
Main Methods:
- Utilized spin-coated polyimide substrates with standard microfabrication and laser lift-off techniques.
- Fabricated GFET arrays on 5 μm-thick flexible films, achieving high device density and yield.
- Characterized device performance including ambipolar transport, mobility, and response to bending cycles.
Main Results:
- Achieved a device density of 80 devices cm-2 and a yield of 79%.
- Demonstrated balanced ambipolar transport with high electron and hole mobilities (approx. 279 cm2 V-1 s-1).
- Exhibited excellent mechanical robustness, retaining performance after 2000 bending cycles and down to 5 mm bending radii.
- Achieved a high gauge factor of 430 for strain sensing, with eightfold greater sensitivity than commercial metal strain gauges.
Conclusions:
- The developed fabrication method provides a robust platform for producing wafer-scale, ultra-thin GFETs on flexible films.
- The GFETs demonstrate significant potential for integration into flexible electronic systems requiring high sensitivity and mechanical durability.
- These findings pave the way for advanced applications in wearable technology, robotics, and bio-integrated electronics.

