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Complete Dosimetric Characterization of an In-House Manufactured SFRT Grid Collimator by 3D Printing with PLA-W
José Velásquez1,2,3, Melani Fuentealba1,2, Mauricio Santibáñez1,2
1Departamento de Cs. Físicas, Universidad de La Frontera, Temuco 4811230, Chile.
Polymers
|June 13, 2025
Summary
3D printed grid collimators using tungsten-doped PLA offer precise small-field dosimetry for radiotherapy. Long-term stability tests confirm their reliable performance and clinical feasibility for advanced treatment applications.
Area of Science:
- Medical Physics
- Radiotherapy Technology
- 3D Printing in Medicine
Background:
- Small-field dosimetry is crucial for non-conventional radiotherapy but faces challenges with miniaturized, complex collimators.
- Accurate dose assessment is hindered by penumbra overlap in closely spaced beamlets, limiting conventional methods.
- 3D printing with tungsten-doped PLA enables fabrication of advanced, miniaturized grid collimators.
Purpose of the Study:
- To perform a comprehensive dosimetric characterization and commissioning of a 3D printed grid collimator.
- To evaluate the accuracy and stability of dose distributions for various beamlet configurations.
- To assess the long-term performance and clinical feasibility of these novel collimators.
Main Methods:
- Measurements followed the IAEA TRS-483 protocol for small-field dosimetry.
- Used micro-ionization chambers, diode detectors, and EBT3 films for dose distribution evaluation.
- Conducted long-term stability assessments over one to two years, including structural integrity and modulation performance.
Main Results:
- The 3D printed collimator demonstrated high manufacturing precision with minimal deviation in radiation field size.
- Output factors varied predictably with the number of beamlets, and depth of maximum dose remained stable.
- Long-term evaluations showed no significant changes in full width at half maximum (FWHM) or volumetric parameters, confirming reliability.
Conclusions:
- 3D printed grid collimators using PLA-W filaments are dosimetrically accurate and stable.
- These systems offer a clinically feasible solution for non-conventional radiotherapy applications.
- Accessible 3D printing technology enables reliable, in-house manufactured collimators with lasting performance.

