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Novel semi-supervised sparse stacked autoencoder integrated with local linear embedding for industrial soft sensing.

Yan-Lin He1, Yu Jiang1, Hui-Hui Gao2

  • 1College of Information Science & Technology, Beijing University of Chemical Technology, Beijing, 100029, China.

ISA Transactions
|June 14, 2025
PubMed
Summary

This study introduces a new Semi-Supervised Sparse Stacked Autoencoder with Local Linear Embedding (SS-SAE-LLE) for industrial soft sensor modeling. The method enhances prediction accuracy for complex processes by capturing spatio-temporal data features.

Keywords:
Data-driven modellingIndustrial processesIndustrial soft sensorsLocal features

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Area of Science:

  • Chemical Engineering
  • Data Science
  • Machine Learning

Background:

  • Industrial processes generate complex data with temporal dependencies and high dimensionality, challenging traditional soft sensing.
  • Existing soft sensor models struggle with intricate industrial data characteristics, limiting prediction accuracy.

Purpose of the Study:

  • To propose a novel Semi-Supervised Sparse Stacked Autoencoder integrated with Local Linear Embedding (SS-SAE-LLE) for enhanced industrial soft sensor modeling.
  • To address the limitations of traditional autoencoders in capturing spatio-temporal data features and improve prediction accuracy.

Main Methods:

  • The SS-SAE-LLE algorithm combines a semi-supervised stacked autoencoder with the Local Linear Embedding algorithm.
  • It leverages hierarchical feature extraction, spatio-temporal data characteristics, and supervised tuning using labeled data.
  • The model is trained within a semi-supervised learning framework.

Main Results:

  • Experiments on PTA solvent and SRU system datasets demonstrate the effectiveness of SS-SAE-LLE.
  • The proposed method achieved higher prediction accuracy compared to existing models.
  • SS-SAE-LLE effectively handles the spatio-temporal characteristics of industrial process data.

Conclusions:

  • SS-SAE-LLE offers a robust solution for industrial soft sensor modeling, outperforming traditional methods.
  • The integration of Local Linear Embedding enhances the model's ability to capture complex data structures.
  • The findings highlight the applicability and improved performance of SS-SAE-LLE in real-world industrial settings.