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Carbon Nanoparticle Effects on PAN Crystallization for Higher-Performance Composite Fibers.
Xiao Sun1, Xiaoli Li1, Varunkumar Thippanna2
1Department of Mechanical and Industrial Engineering, Northeastern University, 360 Huntington Avenue, Boston 02115, Massachusetts, United States.
ACS Polymers Au
|June 16, 2025
Summary
This study fabricates polyacrylonitrile (PAN) fibers and PAN-carbon nanotube (CNT) composites using fiber spinning. The research highlights enhanced fiber performance and microstructure due to CNT integration and optimized polymer concentrations.
Area of Science:
- Materials Science
- Polymer Chemistry
- Nanotechnology
Background:
- Polyacrylonitrile (PAN) fibers are key precursors for high-performance carbon fibers due to their excellent carbonization properties.
- Fiber spinning involves complex processes including solution behavior, macromolecular extension, and crystallization, which dictate final fiber properties.
- Polymer chain morphology and pore formation significantly influence the microstructure and mechanical characteristics of PAN fibers.
Purpose of the Study:
- To investigate the fabrication of PAN control fibers and PAN-CNT composites using fiber spinning.
- To analyze the impact of varying polymer concentrations (9, 10, 11 wt %) and carbon nanotube (CNT) loading on fiber properties.
- To understand how CNTs affect the microstructure, crystallinity, and thermal stability of PAN fibers.
Main Methods:
- Fiber spinning was employed to fabricate both PAN control fibers and PAN-CNT composite fibers.
- Polymer concentrations of 9, 10, and 11 wt % were utilized, with specific loading of CNTs.
- Characterization techniques included wide-angle X-ray diffraction (WAXD) and differential scanning calorimetry (DSC) to assess microstructure and thermal properties.
Main Results:
- PAN fibers and PAN/CNT composite fibers fabricated at 9, 10, and 11 wt % polymer concentrations demonstrated enhanced performance.
- The incorporation of CNTs was shown to modify the polymer microstructure.
- Analysis revealed significant effects of CNTs on the crystallinity and thermal stability of the composite fibers.
Conclusions:
- Fiber spinning is an effective method for producing high-performance PAN and PAN-CNT composite fibers.
- Optimized polymer concentrations and CNT integration lead to improved fiber properties.
- CNTs play a crucial role in tailoring the microstructure and enhancing the thermal stability of PAN-based materials.

